--- title: "Home" description: "TexTune is the AI production planner for dyeing and finishing plants. Boost output, cut costs, and reduce CO2 emissions without capex." url: "https://www.textune.ai/" language: "en" --- Boost yield. Cut costs. Reduce CO₂. AI-Powered Production Planning for Textile Wet Processing Plants TexTune helps dyeing, finishing, washing, printing, and embroidery plants automate shop-floor production planning, improve machine utilisation, reduce fuel consumption, and deliver orders with greater confidence. [ Book a Demo ](/demo) See How It Works No CapEx Fully customised to your workflows ROI in under 6 months Manual Planning Is Holding Textile Factories Back Textile wet processing plants run complex operations every day. Planners need to balance machine capacity, colour sequencing, batch merging, washing cycles, operator availability, urgent orders, breakdowns, and shipment deadlines. Yet in many factories, this is still managed through whiteboards, Excel sheets, printed kanban cards, and WhatsApp messages. The result is hidden cost across the factory. 3–5 hours spent on planning every day 10–20% under-utilised production capacity 15–20% higher boiler fuel consumption 5+ people required for manual planning work Missed deadlines leading to costly expedited shipping Limited visibility into what is really happening on the shop floor Your ERP Handles Orders. TexTune Plans the Shop Floor. Most factories already use ERP systems such as SAP, Microsoft Dynamics, IFS, Oracle, or other production management tools. But ERP systems are not designed to create detailed, constraint-aware, shift-wise production schedules for dyeing, finishing, washing, printing, and embroidery plants. TexTune sits between your ERP and your shop floor. It receives production orders, understands your factory’s workflow, builds the production plan, guides operators on what to run, and tracks live progress across machines, processes, and shifts. ERP & Sales Orders TexTune AI Planning Shop-Floor Execution Live Tracking & Reports Meet TexTune TexTune is a fully automated, AI-powered production planning platform built specifically for textile wet processing factories. It helps your team answer the most important operational questions every day: Which order should run next? Which machine should it run on? Can we merge or split this batch? Can we avoid an extra washing cycle? What happens if a machine breaks down? When can we deliver this new order? Where are the bottlenecks today? How much open capacity do we have? TexTune turns your factory data into a practical, shift-wise production plan that your team can execute. What TexTune Does Shift-Wise Production Planning TexTune automatically creates a detailed production schedule for each shift, machine, and process. Your planners spend less time manually arranging jobs and more time managing exceptions. Smart Load Balancing TexTune helps merge and split batches intelligently so machines are better utilised and production does not wait unnecessarily. Automated Colour Sequencing TexTune sequences dark, medium, and light shades to reduce unnecessary machine washing and cleaning cycles between batches. Live Capacity Planning TexTune helps sales and planning teams understand available capacity, identify bottlenecks, and estimate when new orders can realistically be delivered. Real-Time Replanning When priorities change, machines break down, or production runs behind schedule, TexTune helps your team replan quickly instead of rebuilding the schedule manually. Production Tracking TexTune tracks live production status so supervisors, planners, and management have one shared view of what is happening on the shop floor. ![Textile factory machinery](https://1c82i52wmd.koniglecdn.com/images/washing-factory.webp) Purpose-Built for Textile Wet Processing TexTune is designed for textile wet processing operations, not generic manufacturing. It can be customised around your factory’s real workflows, including: Dyeing and finishing Washing plants Printing Embroidery Colour and shade sequencing Batch merging and splitting Machine washing constraints Machine breakdowns Priority changes Shipment deadlines Operator and shift constraints Steam and heat usage patterns No two factories run exactly the same way. TexTune is configured around how your plant actually operates. Built for Every Team in the Factory TexTune connects planning, production, sales, management, and sustainability teams around one live production plan, so everyone works from the same view of orders, capacity, and shop-floor progress. For Planners Create shift-wise schedules in minutes instead of spending hours on manual planning. For Production Teams Know exactly which job to run, on which machine, and when. For Supervisors Track production progress, handovers, delays, and exceptions in real time. For Sales & Merchandising Estimate order delivery timelines more accurately before committing to customers. For GMs & Management Get automatic visibility into machine utilisation, production output, bottlenecks, Right First Time, and shift performance. For Sustainability Teams Track and reduce fuel, water, power, and waste impacts through every production plan. Measurable Value in the First Six Months TexTune creates value across production, cost, and sustainability. By improving production planning, TexTune helps factories increase output, reduce avoidable delays, lower fuel burn, and make better use of existing machines. 5–10% Increase in yield 10–20% Lower fuel costs 15–25% Lower CO₂ emissions < 6 mo ROI timeline Case Study Proven Results at a Dyeing Factory In a polyester dyeing facility pilot, TexTune delivered measurable improvements within 3 weeks. The platform was deployed in a live dyeing environment alongside steam-driven machines and existing kanban-based planning processes. 4% Increase in production capacity 12.5% Gas savings across 30 machines $100k Annual gas cost savings 201MT CO₂e reduction annually ![TexTune_Textile_Factory](https://1c82i52wmd.koniglecdn.com/images/textile-factory.webp) Why TexTune Is Different ERP systems, FastReact, Siemens Opcenter APS / Preactor, and other planning tools play an important role in manufacturing operations. But textile wet processing has a different layer of complexity. Dyeing, finishing, washing, printing, and embroidery plants need to manage colour sequencing, batch merging and splitting, machine washing cycles, route-specific constraints, live floor changes, and steam-intensive operations. TexTune is built specifically for this gap. It complements your existing ERP, FastReact, Siemens Opcenter APS / Preactor, or Excel-based planning workflows by turning production orders into practical, shift-wise shop-floor plans. Purpose-Built for Textile Wet Processing Built for dyeing, finishing, washing, printing, and embroidery workflows. AI-Powered Planning Creates production schedules automatically while handling real-world constraints. Heat-Aware Optimisation Helps reduce steam demand, fuel consumption, and CO₂ emissions through better planning. Customised to Your Factory Configured around your machines, processes, shifts, constraints, and reporting needs. ERP-Friendly Works with your existing ERP, including SAP, Microsoft Dynamics, IFS, Oracle, and even Excel-based workflows. Fast ROI Designed to create measurable operational value without heavy upfront CapEx. From Workshop to Go-Live We make adoption simple and low-risk. 1 Workshop We visit your factory, understand your workflows, and map your current planning process. 2 Customisation We configure TexTune around your machines, production routes, planning rules, reports, and factory constraints. 3 Pilot We run TexTune in your factory, validate the plan, measure improvements, and refine the workflows. 4 Go-Live Once the pilot is successful, TexTune is rolled out across the relevant production floor. 5 Ongoing Support Our team supports your factory through onboarding, training, enhancements, and continuous improvement. Trusted by Leading Textile Manufacturers TexTune is being deployed across textile manufacturing groups in South and Southeast Asia. We work with ambitious textile manufacturers who want to improve output, reduce costs, and build more sustainable operations. ![Duniatex](https://1c82i52wmd.koniglecdn.com/images/duniatex_logo.webp) ![Hirdaramani](https://1c82i52wmd.koniglecdn.com/images/hirdaramani_logo.webp) ![Noyon Lanka](https://1c82i52wmd.koniglecdn.com/images/noyon-lanka-logo.webp) Created by ThermoTune ThermoTune is a Singapore-based manufacturing optimisation company helping factories improve productivity, reduce operating costs, and lower environmental impact. Our team brings together expertise in software engineering, AI-powered planning, mathematical optimisation, industrial heat systems, and textile manufacturing workflows. We build practical tools for real factory environments, designed to work with existing systems, fit shop-floor operations, and deliver measurable improvements in efficiency, profitability, and sustainability. ![ThermoTune_ITMA_Stand](https://1c82i52wmd.koniglecdn.com/images/thermotune_itma.webp) Ready to Optimise Your Production Planning? See how TexTune can help your factory reduce manual planning, improve machine utilisation, lower fuel costs, and deliver orders with greater confidence. [ Book a Demo ](/demo)